Motor Overload Protection



Motors larger than 1 horsepower must be provided separate motor overload protection devices.

C The most common devices typically used include:

1)  magnetic or thermal overload devices
2)  electronic overload relays
3)  fuses

Magnetic & Thermal Overloads

Overload devices are usually located in the motor’s starter and connected in series with the motors
electrical supply circuit and can be operated by either magnetic or thermal action.

C The same amount of current passes through the overload relay and the motor.

C If the current or heat through the overload device is higher than the device’s rating, it trips

and shuts down the electric power to the motor.

Magnetic Overload Relays

A magnetic overload relay is an electro-mechanical relay operated by the current flow in a circuit. 

C When the level of current in the circuit reaches a preset value, the increased magnetic field

opens a set of contacts.

Electromagnetic overload relays

operate on the magnetic action
of the load current flowing
through a coil.

C When the load current becomes

too high, a plunger is pulled up
into the coil interrupting the
circuit.

C The tripping current is adjusted by altering the initial position of the plunger with respect to

the coil.